Sunday, February 28, 2021

Lexan Polycarbonate Flat Sheet are considered unbreakable

Makrolon Polycarbonate materials give you a balance of helpful features this includes temp resistance, impact resistance and optical properties position polycarbonates in between commodity plastic materials and engineering materials.
Polycarbonate is definitely a long-lasting material. Though it offers tremendous impact-resistance, it has low scratch-resistance and so a hard coating can be applied to polycarbonate eye protection as well as polycarbonate exterior motor vehicle equipment. The characteristics of polycarbonate are similar to that of those of common Acrylic materials, and yet polycarbonate is always stronger, it is usable in a wider temperature range and is a bit more expensive. This plastic polymer is highly transparent to visible light and it has better light transmission characteristics than many kinds of glass.
Polycarbonate carries a glass transition temperature of approximately 150 °C (302 °F), therefore it softens gradually above this point and flows above about 300°C (572 °F). Tools will have to be held at warm to high temperatures, generally above 80 °C (176 °F) to make strain- and reduced stress products.
Unlike almost all other thermoplastics, polycarbonate can undergo dramatic deformations without cracking. Because of this, for small changes in shape, it can be processed and formed   cold using sheet metal techniques, for instance forming bends with a brake. Even for sharp angle bends with a tight radius, no heating is usually necessary. This makes it valuable in prototyping applications where transparent or electrically non-conductive parts are important, which should not be produced from sheet metal. Be aware that PMMA/Plexiglas, that is similar in looks to polycarbonate, but is brittle and cannot be bent at room temperature.

The light weight of polycarbonate, compared to glass, has led to advancement of electronic touch screens that replace glass with polycarbonate, for use in mobile and portable devices. Such displays include newer e-ink and a few LCD screens, though CRT, plasma screen and other LCD technologies generally still require glass for its higher melting temperature and its ability to be etched with finer detail.
Other miscellaneous items manufactured from Polycarbonate include durable, lightweight luggage, MP3/digital audio player cases, computer cases, high impact riot shields, instrument panels, and common style blender jars. Many toys and hobby goods are made out of polycarbonate parts, e.g. fins, gyro mounts, and flybar locks for use with radio-controlled helicopters.
For use in applications exposed to weathering or UV-radiation, a special surface treatment maybe needed. This can be a coating (e.g. for improved abrasion resistance), or as a coextrusion for enhanced weathering resistance.
Bayer Makrolon Polycarbonate is a thermoplastic that starts as a solid material in the form of small pellets. In a manufacturing process called injection molding, the pelletized resin is heated until they melt in to a thick liquid. This liquid polycarbonate is then rapidly injected into a mold with the empty part being the size and shape of the part you want, compressed under high pressure and cooled to produce a finished product in less than a minute.

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